Can Design for Manufacture & Assembly (DfMA) improve productivity?

Lifecycle Information management to offer asset portfolio-level value propositions

Sam Jack, a Driving Vision associate, explores how the construction & property industries could improve productivity from asset delivery and gain residual value from its in-use stages. Meeting these challenges is increasingly difficult due to skills shortages, tender price increases, project complexity, reducing yield returns, and, of course, the global pandemic.

At Driving Vision, we believe that the BIM culture powered by industrialization and the use of circular economy-based business models integrated correctly helps meet asset delivery and operational objectives.

Design for Manufacture & Assembly (DfMA) is a philosophy and methodology whereby products are designed as amenable as possible for downstream manufacturing and assembly. By enabling modular and offsite assembly a company gains greater degrees of freedom to decide to apply offsite and wider modern methods of construction from full volumetric modules through to small, packaged assemblies or kits of parts.

What could be automated?

Driving Vision and their partners Plannerly provides a platform for clients to establish & deliver their business objective of gaining more value from assets. This process includes:

  • capturing information requirements and uses from all stakeholders at the portfolio level,
  • collaborative development of BIM Execution Plans to ensure what, when, and who is transparent,
  • delivering lean BIM task sequencing & production management
  • validating BIM quality based on operational and functional requirements.

What solutions Driving Vision could propose to help you?

  • automating the planning and scoping process of detailed 3D design elements capturing manufacturing details,
  • integrating into your processes an authoring system design using actual procurement equipment and materials, including fixings, supports, bracketry, etc.
  • ensuring concurrent activities to take place
  • eliminating assumptions in the workflows
  • undertaking functional validation of the design before manufacturing.

How will these solutions help you to mitigate the risks?

While DfMA does expose opportunities for the types of assembly and standardization earlier during the design stage it can also:

  • improve the assembly and logistic planning process.
  • assist with re-use
  • identify other uses of co-ordinated design information for collaborative planning and sequencing in the form of 4D visualization,
  • simplify the amount of material tracking on-site
  • reduce human resources and waste. from the need to perform ‘on-site field engineering’.

With the above in place, quality control is simpler to instigate as parts from factory assembly can be tracked and automatically update BIM databases with:

  • QR codes,
  • RFID tags,
  • Geo-fencing technologies once installed.

Some owner-operator clients are now moving towards adopting circular economy-based business models, driven by investment KPIs, that require:

  • assets to be energy efficient and adaptable throughout their lifecycle to meet changing occupants’ requirements
  • uniformed ways to present & store information of product data for future reuse of materials and systems sometimes referred to as product passports.
  • a robust understanding of how layers of the building or technical systems interface can be easily dismantled
  • the content & quantities to be easily analyzed & accessed so re-use strategies can be formulated quickly.
  • a mechanism to gain residual value from materials being realized (i.e. cradle to cradle) as opposed to overhead demolition costs currently experienced at the end of asset life.
  • Convergence of design and manufacturing information via digitization using 3D printing and assembly automation.

These aspects can be best managed throughout the lifecycle by applying the right-first-time approach to design and information management using DfMA.

Implementing BIM can be daunting, but Driving Vision is here to help you at the pace you are comfortable with. Get started by getting in touch now

We focus on the only 3 ways to maximise ROI

You minimise the level of investment required to implement BIM as we share the Research and Development costs with other client

You increase your revenue by staying ahead of the competition as BIM best practices allows you to win bigger and more rewarding projects.

You reduce your costs, more than our fees cost you, by decreasing potential litigations, rework, and errors and omissions

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